Process automation
AUTOMATION AND OPTIMIZATION OF PRODUCTION PROCESSES IN INDUSTRY
Automatyka-Pomiary-Sterowanie S.A. specializes in the design and implementation of dedicated technological structures and robotic workstations, delivered as customized solutions tailored to individual client requirements.
We create “tailor-made” solutions adapted to the specifics of technological processes, working conditions, and production plant infrastructure. The proposed solutions enable full optimization of production processes, increased machine efficiency and product quality, as well as improved workplace safety within the facility.
Solutions Tailored to Technological Processes
The workstations and structures we design can be:
- Adapted to the specific characteristics of production processes and plant working conditions, ensuring maximum operational efficiency.
- Integrated with existing machines and production lines.
- Adjusted to the tools and new materials in use, optimizing warehouse resource utilization and opening the process to new manufacturing methods.
- Precisely fitted into the available plant space while maintaining ergonomics and workplace safety.
- Connected to production monitoring systems, enabling real-time monitoring, control, process parameter optimization, and rapid response to events.
Comprehensive Industrial Solutions
We design and implement solutions including:
- Automation and robotization of production lines and processes.
- Modernization of existing industrial workstations and machines.
- Integration of control systems supporting production processes.
- Digitalization and optimization of industrial processes.
Our goal is to create modern, scalable, and energy-efficient technological solutions that increase process efficiency, improve workplace safety, and enable full utilization of a production plant’s potential.
Scope of Services
Technical Consulting and Process Analysis
We conduct detailed analyses of production processes to select the most effective solutions.
Feasibility Studies
We verify proposed solutions at an early stage of the project, minimizing investment risk and optimizing implementation costs.
Workstation Design
We design complete technological workstations including:
- Mechanical components of machines,
- Electrical installations, power supply systems, and energy management systems,
- Pneumatic and hydraulic installations,
- Machine and process safety solutions,
- Control and visualization system architecture.
Programming
We develop and implement control systems using industrial automation components — from PLC controllers and robot controllers to operator panels based on SCADA and DCS systems. Program structures comply with client standards and current regulations, norms, and engineering best practices, ensuring clarity, scalability, and the possibility of further expansion.
Machine Integration
We integrate new equipment with existing technological infrastructure, ensuring full compatibility of automation systems, industrial robots, and supervisory systems with current installations.
Personnel Training
We provide training in the operation of implemented machines, control systems, and industrial automation diagnostics.
Service and After-Sales Support
We offer warranty and post-warranty service as well as continuous technical support at every stage of system operation. It is also possible to create customized service agreements tailored to client needs, ensuring ongoing APS personnel support.
Benefits of Industrial Process Automation
Industrial process automation delivers measurable benefits in terms of production efficiency, quality, and safety, including:
- Ensuring consistent repeatability and product quality.
- Stabilization and predictability of production processes.
- Easier production planning and machine servicing.
- Compensation for shortages of qualified personnel.
- Reduced process lead times.
- Optimization of energy and material consumption.
- Elimination of monotonous, burdensome, and hazardous manual tasks.
- The ability to implement new technological processes and products.
